ASPHALT DRUM MIX PLANT
|Model||KEW – 45||KEW – 50||KEW – 60||KEW – 65|
|Capacity||40 - 60 TPH||60 - 90 TPH||90 - 120 TPH||120 - 150 TPH|
* Higher capacity plants are available on specific enquiry.
KAUSHIK automatic Asphalt Stationary Drum Mix plants, compliant to the latest M.O.R.T.H. (previously known as M.O.S.T.) specifications, are designed and engineered to give trouble-free performance with superior fuel efficiency. Our pursuance to offer our customers the best and constant up-gradation of products; today showcases exceptional and unmatched product refinement in our asphalt mixing plants.
What is asphalt? Asphalt is a combination of aggregates, binder and filler, used for constructing and maintaining all kind of roads, parking areas but also play, and sport areas. Aggregates used for asphalt mixtures could be crushed rock, sand, gravel or slags.
Asphalt is utilized in building roads, railway beds, airport runways, taxiways, bicycle paths, playgrounds, running tracks, tennis courts, barn floors, greenhouse floors, ports, bridges, tunnels, landfill caps, etc.
Our KEW (Stationary) series of asphalt mixing plants offers customers the industry’s finest & proven technical solution, latest generation process controls and automation together with total installation and site support, aimed to deliver precisely mixed quality asphalt – productively and profitably. KAUSHIK design team facilitates custom built asphalt plants to meet specific site demands and requirements. Available in capacities ranging from 35 to 150 TPH output in different models.
The Drying and Mixing unit of the asphalt drum mix plant demands complex flight design and heat transfer technology. With our passion to build the best asphalt plants, continuous R & D and incorporation of the latest design up-gradations, KEW thermodrum is way ahead of competition. The KEW thermodrom unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The heat is transferred to the aggregates using the conductive, connective and radiation techniques. The field proven unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions and prevention of bitumen oxidation.
The 30-120 Tph asphalt drum mix plants are supplied with a low maintenance cradle type drum drive. The auto lubrication system of the asphalt plant ensures proper and adequate lubrication on the chain drive thereby ensuring long life of machine with trouble free service. Optionally a four wheel friction drive, which is a standard on the 120 Tph and higher models, can be supplied. Specially treated sprockets, thrust wheels, trunion rings & trunion rollers, engineered precisely for flawless and trouble free dryer drum rotation, ensures unlimited productivity of the asphalt mixing plant.
The bins of asphalt mixing plants are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin walls and valley angels allow free flow of aggregates from the feeders minimizing hold up to materials in the corners and bridging with sticky aggregates. The bins supplied with adjustable calibrated gate openings and variable speed feeder drives, together offer total proportional control, greater flexibility and accuracy of operations to drum mix plants.
With drum mix plants built by Kaushik Engineering Works, customers can opt for a direct heating type or hot oil heated bitumen storage tanks. Storage capacities range from 10 tons to 50 tons. The indirect heating tanks are supplied with a Japanese design thermic oil heater. The Direct heating tanks are supplied with automatic imported pressure jet burner. As a standard, all KEW tanks, of asphalt mixing plant, are supplied with auto thermostatic controls, hot oil circulating systems and jacketed bitumen pump. The tanks are fully insulated to minimize the heat loss and are provided.
The high pressure atomized, fully automatic remotely controlled burner unit, of asphalt mixing plants, has already gained an enviable reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process controls with system interlocks ensure conformance to high safety standards. This burner is suitable to use LDO /Diesel/FO as fuel and is fitted with remote control system to detect flame failure and have electric spark ignition system. Our unique nozzle system allows cleaning during running condition thus allowing zero downtime of drum mix plants.
Fuel tank capacity ranging from 300 ltr to 10000 ltr.
Kaushik Engineering Works offers a wide range (1.5-50 tons) of filler storage and feeding solutions for the customers to choose form, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix.
The KEW Series asphalt plants are supplied with oversize aggregate removal vibratory screens. It is positioned at the end of cold aggregate feeder. Any oversize material, detrimental for the heating and mixing thermodrum internals, are screened out ensuring better performance and safety of the plant.
Fully computerized control cabin with on board electrical power control console, distribution switch board, fully automatic process and sequence controls are a standard on our KEW series plants.
A user friendly software gives you total reliability and ensures top notch performance.
- Fail proof interlocks and auto process controls
- Online fault detection
- Online printing facility
- Provisions to print, store and edit production details, mix proportions, etc.
- Display of all process control parameters
- Automatic, semi-automatic & manual operation
The control of drum mix plants is equipped with function keys and numeric keys and does not require special skills for operation.
Optional attachments of asphalt mixing plants like storage silos for mixed material, west dust collector / Bag House Filter Unit for effective pollution control, bitumen heating and storage tanks are provided to suit specific needs.
The 30-120 Tph drum mix plants are supplied with a low maintenance cradle type drum drive. The auto lubrication system ensures proper and adequate lubrication on the chain drive thereby ensuring long life of machine with trouble free service. Optionally a four wheel friction drive, which is a standard on the 120 Tph and higher models, can be supplied.
Specially treated sprockets, thrust wheels, trunion rings & trunion rollers, engineered precisely for flawless and trouble free dryer drum rotation, ensures unlimited productivity of asphalt drum mix plant.
CV Series is a venturi type high efficiency wet dust collector that maintains the required environmental standards in specific areas. The extreme turbulence type venturi design ensures a very good entrapping of the dust laden exhaust gas. Large stainless steel spray nozzles provide a clog free operation and assure minimum water make up requirements. The adjustable venturi throat permits fine tuning to get optimum cleaning efficiency for the asphalt plant operating conditions.
We have developed a state of the art free air flow type bag house filter unit especially for asphalt application with specially treated meta aramid filter elements. This zero maintenance design keeps emissions at less than 50 mg/Nm3, which meets international pollution control norms. This environment friendly unit has low operation cost & long life.