ASPHALT DRUM MIX PLANT
| Model | KEW – 45 | KEW – 50 | KEW – 60 | KEW – 65 |
|---|---|---|---|---|
| Capacity | 40 - 60 TPH | 60 - 90 TPH | 90 - 120 TPH | 120 - 150 TPH |
* Higher capacity plants are available on specific enquiry.
KAUSHIK automatic asphalt stationary drum mix plants, compliant with the latest M.O.R.T.H. (previously known as M.O.S.T.) specifications, are designed and engineered to give trouble-free performance with superior fuel efficiency. Our pursuance is to offer our customers the best and constant up-gradation of products. As a leading asphalt drum mix plant manufacturer, we showcase exceptional and unmatched product refinement in our plants.
Asphalt- What does it refer to?
Asphalt is a mixture containing aggregates, binder, and filler. It is usually used for building and repairing different types of roads, parking lots, play areas, and sports fields. Here, aggregates can refer to crushed rock, sand, gravel, or slags.
Asphalt is utilised in building roads, railway beds, airport runways, taxiways, bicycle paths, playgrounds, running tracks, tennis courts, barn floors, greenhouse floors, ports, bridges, tunnels, landfill caps, etc.
As a trusted asphalt drum mix plant manufacturer, we offer you the KEW (Stationary) series of asphalt mixing plants, providing the industry’s finest technical solutions, advanced process controls, and automation. With our total installation and site support, you can achieve precisely mixed quality asphalt—productively and profitably. Our design team customises asphalt plants to meet your specific site demands and requirements, available in capacities ranging from 35 to 150 TPH in different models.35 to 150 TPH output in different models.
ASPHALT DRUM MIX PLANT STANDARD CONFIGURATION
The drying and mixing unit of the asphalt drum mix plant demands complex flight design and heat transfer technology. With our passion for building the best asphalt plants, continuous R & D, and incorporation of the latest design upgrades, KEW thermogram is way ahead of the competition. The KEW thermoform unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The heat is transferred to the aggregates using the conductive, connective, and radiation techniques. The field-proven unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions, and prevention of bitumen oxidation.
The 30-120 Tph asphalt drum mix plants are supplied with a low-maintenance cradle-type drum drive. The auto lubrication system of the asphalt plant ensures proper and adequate lubrication on the chain drive thereby ensuring the long life of the machine with trouble-free service. Optionally a four-wheel friction drive, which is a standard on the 120 Tph and higher models, can be supplied. Specially treated sprockets, thrust wheels, trunion rings & trunion rollers, engineered precisely for flawless and trouble-free dryer drum rotation, ensure unlimited productivity of the asphalt mixing plant.
The bins of asphalt mixing plants are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin walls and valley angels allow free flow of aggregates from the feeders minimising hold up to materials in the corners and bridging with sticky aggregates. The bins supplied with adjustable calibrated gate openings and variable speed feeder drives, together offer total proportional control, greater flexibility and accuracy of operations to drum mix plants.
As a trusted asphalt drum mix plant manufacturer, Kaushik Engineering Works offers bitumen tanks with advanced features to complement our drum mix plants. Customers can opt for a direct heating type or hot oil-heated bitumen storage tanks. Storage capacities range from 10 tons to 50 tons. The indirect heating tanks are supplied with a Japanese-design thermic oil heater. The Direct heating tanks are supplied with automatic imported pressure jet burners. As a standard, all KEW tanks of asphalt mixing plants are supplied with auto thermostatic controls, hot oil circulating systems and jacketed bitumen pumps. The tanks are fully insulated to minimise the heat loss and are provided.
The high pressure atomised, fully automatic remotely controlled burner unit, of asphalt mixing plants, has already gained an enviable reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process controls with system interlocks ensure conformance to high safety standards. This burner is suitable to use LDO /Diesel/FO as fuel and is fitted with a remote control system to detect flame failure and has an electric spark ignition system. Our unique nozzle system allows cleaning during running conditions, thus allowing zero downtime of drum mix plants.
Fuel tank capacity ranging from 300 ltr to 10000 ltr.
As an established asphalt drum mix plant manufacturer, Kaushik Engineering Works offers a wide range (1.5-50 tons) of filler storage and feeding solutions for customers to choose from, depending on the site requirements. A variable speed computerised synchronised metering system ensures the right proportioning in the mix.
The KEW Series asphalt plants are supplied with oversize aggregate removal vibratory screens. It is positioned at the end of the cold aggregate feeder. Any oversized material, detrimental to the heating and mixing thermodrum internals, is screened out ensuring better performance and safety of the plant.
Conveyors, including Load Out and Slinger, play a vital role in asphalt plant drum mix plants, ensuring efficient material handling and seamless operation. Designed for durability and precision, these conveyors enable smooth transfer of asphalt mix, minimizing waste and maximizing productivity. As a leading manufacturer, we deliver high-quality conveyor systems tailored to meet diverse operational needs and site requirements.
The Gob Hopper is an essential component of asphalt plants, ensuring accurate and controlled discharge of hot asphalt mix. Designed for reliability and efficiency, it prevents material segregation while maintaining consistent flow. As a leading asphalt drum mix plant manufacturer, we provide durable, high-performance Gob Hoppers tailored to enhance productivity and meet the specific needs of your asphalt operations.
A fully computerised control cabin with an onboard electrical power control console, distribution switchboard, and fully automatic process and sequence controls are standard on our KEW series plants.
A user-friendly software gives you total reliability and ensures top-notch performance.
- Fail-proof interlocks and auto-process controls
- Online fault detection
- Online printing facility
- Provisions to print, store and edit production details, mix proportions, etc.
- Display of all process control parameters
- Automatic, semi-automatic & manual operation
The control of drum mix plants is equipped with function keys and numeric keys and does not require special skills for operation.
Optional attachments of asphalt mixing plants like storage silos for mixed material, west dust collector/bag house filter unit for effective pollution control, bitumen heating, and storage tanks are provided to suit specific needs.
The 30-120 Tph drum mix plants are supplied with a low maintenance cradle-type drum drive. The auto lubrication system ensures proper and adequate lubrication on the chain drive thereby ensuring the long life of the machine with trouble-free service. Optionally a four-wheel friction drive, which is a standard on the 120 Tph and higher models, can be supplied.
Specially treated sprockets, thrust wheels, trunion rings & trunion rollers, engineered precisely for flawless and trouble-free dryer drum rotation, ensure unlimited productivity of the asphalt drum mix plant.
As a trusted asphalt drum mix plant manufacturer, we offer the CV Series high-efficiency wet dust collectors designed to meet environmental standards in specific areas. The venturi-type design ensures excellent entrapping of dust-laden exhaust gas, while stainless steel spray nozzles provide clog-free operation with minimal water usage. The adjustable venturi throat allows fine-tuning for optimal cleaning efficiency in asphalt plant operating conditions.
We have developed a state-of-the-art free air flow type bag house filter unit, especially for asphalt application with specially treated meta-aramid filter elements. This zero-maintenance design keeps emissions at less than 50 mg/Nm3, which meets international pollution control norms. This environment-friendly unit has low operation costs & long life.
GLOBAL INSTALLATION
KEW-60 (90-120 TPH)
Installed in Nasik, Maharastra. India
KEW-60 (90-120 TPH)
Installed in Gujarat (India)
KEW-50 (60-90 TPH) with Bag House Filter Unit
Installed in Poland (Europe)
KEW-50 (60-90 TPH)
Installed in Gambia (Africa)
Frequently Asked Questions About Asphalt Drum Mix Plants
Are the Asphalt Mixing Plants Available in Various Capacities?
Yes, as an established asphalt drum mix plant manufacturer, our asphalt plants are available in four different capacities. With trouble-free performance and superior fuel efficiency, they are the ideal solution for your construction project needs. Consult with our experts to understand your requirements and receive the best recommendation tailored to fit your business needs.
Do You Provide After Sales Services?
We aim to maintain a long-term relationship with our customers. In case of any problem or if you have any queries regarding the product or how to use it, our team will provide you with a one-on-one consultation. We are available to help you throughout the journey and ensure a hassle-free experience.
Are Your Asphalt Drum Mix Plants Safe to Use?
Our asphalt drum mix plants come with a variety of features that make them safe to use and convenient for the user. Our machines are designed in a way to yield higher productivity, all the while keeping in mind the safety of the user. You can also consult with our specialists to learn about the specifications of the machine and the best operating method to ensure complete safety.
Why Should I Choose Your Asphalt Drum Mix Plants?
As a leading asphalt drum mix plant manufacturer, our asphalt plants are designed to ensure the successful blending of dry and warm aggregate, asphalt, and filler at the right temperature. Built for use in various construction projects, they create strong surfaces for roadways, streets, and highways. We offer competitive prices and customised plants tailored to your unique specifications.
