Concrete batching plants are of various categories and come in multiple shapes and sizes. As per requirement, concrete batching plants are manufactured differently to suit all needs. It is common for buyers not to have complete information on the different types of batching plants. Let us first try and understand how a ready-mix concrete plant is made.
How Is a Ready Mix Concrete Plant Made?
The manufacturing process of a ready-mix concrete plant is simple. One must add suitable ingredients to give a ready-mix concrete plant its fixed proportions. To build a small/mini ready-mix concrete plant in good numbers, Kaushik Engineering Works has a separate section allocated for the manufacturing process.
All in all, a ready-mix concrete plant is an automatic machine that is designed to prepare different types of concrete mix. The device has extensive separate bins to house various aggregates of mixtures in other chambers. These aggregates and sand are separately weighed with the help of loading cells and then let out into a mixer mixed with water and cement. The water and cement used are also weighed separately before they are poured into the mixing unit. The mixing compartment then combines all the ingredients for a suitable time before pouring them into a transit mixer.
Variety of Ready Mix Concrete Plants
There are typically two kinds of ready-mix concrete plants commonly used by builders.
- Ready mix plants, also known as truck mix plants
- Central mix plants
Ready Mix or Truck Mix Concrete Batching Plant
If you are looking for concrete batching plants that are good for dry mixes, truck mix plants are what you are looking for. Ready or truck mix plants are usually the dry types of batching plants. As per the rule, all the mixing ingredients of the recipe are weighed before shifting into the transit mixer. Since this is a dry mix plant, there is no provision to mix water with the abovementioned ingredients. Therefore, these types of concrete batching plants are called dry mix plants. A limited amount of water is added to the transit mixer later in the mixing process.
Central Mix Concrete Batching plant
A central concrete batching plant is a mixing plant where we mix all the mixtures, including water. As per the rules, all the ingredients are weighed separately and then poured into the mixer. The mixers are available in different types in the market, but the end product is always the same. After the mixing is complete, the wet mix is dispatched into a transit mixer which is then sent to the work site.
What are the Different Categories of Ready Mix Concrete Plants?
There are primarily three categories of ready-mix concrete plants: Shrink concrete mix plants, Central mix concrete, and transit mix concrete plants. Central mix concrete is made at a concrete plant manufacturing unit. Whereas shrink-mix concrete plants are partially ready-mix concrete plants that shrink their volume as needed. The mixing process is carried out inside the rotating drum of the mixer.
Shrink Mix Concrete Plants
In shrink mix concrete plants, a part of process water is removed from the concrete by evaporation in a proper type of mixer during mixing to reduce uniformity. Finally, the mixer performs the final mix and is delivered to the job site. This system will essentially take some of the load off of the transit mixer, hence saving fuel and wear. Perfect for projects needing high-volume concrete, with a moderate amount of central and transit mixing efficiency.
Central Mix Concrete Plants
Central mix plants (A.K.A. wet batch plants) combine all ingredients, including water at a central location. The concrete that has been mixed is then transported to the site. This method provides better consistency and quality. Central mix plants are an ideal selection for large-scale projects. It reduces the time on site as concrete will arrive ready to use and delays are also minimized.
Transit Mix Concrete Plants
Transit mix plants, also known as dry batch plants, make the mixture at the job site in the truck which means that the concrete is not mixed until ready to pour. This also gives the flexibility to vary the mix on site according to local conditions. Transit mix plants are used for projects that use size or when the construction requirements deliver rapid concrete in a small space.
Common Uses of Ready Mix Concrete Plants
Ready mix concrete batching plants are widely used in the construction field, making good use of their versatility and efficacy in meeting different project requirements. Some of the common applications of these plants are as follows:
Civil Engineering Projects:
Ready mix concrete plants are essential in civil engineering projects, where precise and high-quality concrete is needed for structural stability. These projects include the construction of buildings, dams, canals, as well as water treatment facilities. Ready mix plants offer consistent mixing and delivery that conforms to the strict requirements associated with civil engineering projects.
Road Construction:
Road construction and repair projects make heavy use of these plants to get the appropriate concrete mixes for pavements, curbs, gutters, and rest of the infrastructure components. Ready mix concrete is durable and strong, which makes it great for withstanding the heavy traffic loads that roads are subject to. Whether new road construction or rehabilitation work, the concrete is not only accurate but also essential — a necessity delivered by these ready mix concrete batching plants.
Pillars for Bridges and Homes:
Houses, companies, and public dwellings start with laying the foundations of a structure that can perform its functions under difficult climatic conditions. These ready mix plants facilitate the accurate concoction and administration of mixes meeting the requirements of different foundations. From deep footing to slab foundation all these plants come in forms that can provide the required strength and stability of buildings by maintaining their safety.
Driveways, Highways, and Footpaths:
Quick mix cement is often used for forming driveways, highways as well as footpaths due to its denseness, strength and aesthetic value. Ready mix plants that provide the mixture suitable for these surfaces are a must because they guarantee homogeneity between additions and withstand vehicular traffic walking. From residential driveways to large highways and pedestrian walkways, these plants help make the construction process better with a constant supply of quality concrete.
Frequently Asked Questions
What is ready mix concrete batching plant production capacity in general?
Ready-mixed concrete plants come in various sizes, with production capacities ranging from small-scale operations producing around 25 cubic meters per hour to large plants capable of producing over 200 cubic meters per hour.
What Measures Do Ready Mix Concrete Plants Take to Ensure Quality?
ready mix concrete batching plants implement rigorous quality control measures, including regular testing of raw materials, calibration of equipment, and adherence to standardised mixing procedures to ensure consistent quality and performance of the concrete.
How to protect the environment while using a ready mix concrete plant?
Ready mix concrete plants employ eco-friendly practices such as recycling water and aggregates, dust collection systems to minimise airborne particles and utilisation of alternative materials to reduce environmental impact and promote sustainability.
What are the maintenance requirements for a ready mix concrete batching plant?
Maintenance tasks for this batching plants include:
- Keeping the equipment clean
- Adding lubrication as needed
- Inspecting components in detail
- Replacing spare parts when necessary
- Calibrating measuring devices
- Conducting regular checks of
All the above steps are followed to ensure that the plant performs at its peak level of functionality.
Why is it crucial for businesses to enhance the profitability of their ready mix concrete plant operations?
Businesses can drive productivity by adopting automation tools such as automated batching systems, GPS fleet tracking for better control and real-time production process monitoring to reduce equipment failure. Implementing lean manufacturing principles to eliminate waste from processes can also be useful in helping them perform the intended functions without delay.
Which are some of the points to look out when deciding on a location for a ready mix concrete batching plant?
Businesses choosing a site for their ready mix concrete batching plant should be mindful of proximity to construction sites as well as accessibility in terms of availability of utilities like water or electricity. In addition, permitting process including zoning regulations and impact on surrounding communities are notable factors when determining the location to set the new ready-mix plant.
Where to Find Reliable Ready Mix Concrete Plants?
At Kaushik Engineering Works, we do not just sell ready-mix concrete plants. We perfect them for you. Our highly skilled engineers work meticulously to offer a series of high-functioning ready-mix concrete plants. All our concrete batching plants undergo a test run at the factory to get our engineers’ approval.
Kaushik Engineering Works has always been known to provide first-class service and superior-quality concrete-ready mixed concrete plants. Our equipment is exported worldwide and follows stringent National and International Standards.
For reliable road construction equipment, contact us today at +91-9825164764 or mail us at info@kaushikengineeringworks.com for any information. We will be happy to help you!
